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What are the precautions in the loading and installation of gas-fired steam boilers?

Gas-fired steam boilers are a very wide range of special equipments, widely used in food, chemical, paper, textile, construction and other industries. In the process of loading and installing a gas steam boiler, some problems must be paid attention, otherwise it may cause a certain degree of economic loss.

1. Pay attention to the following matters during the loading and unloading and handling of gas-fired boilers: the lifting capacity of the lifting equipment should match the weight of the lifting boiler. The lifting lug on the boiler with the lifting lugs that cannot be used for lifting can not be used for lifting. The length of the steel cord should be reasonably selected to avoid the scratching of the furnace due to the improper length of the steel cord. The boiler must be protected from any damage during handling and handling.

2. Reserves for maintenance space When installing boilers, ensure that there is sufficient maintenance space around the boiler.

3. Setting and precautions for the base and base of the gas steam boiler The boiler body must be installed on the basis of 100-150mm above the floor of the boiler room. It must be confirmed with the technical personnel of the boiler manufacturing company in advance and constructed according to the basic drawings. The anchor bolts must be reserved on the foundation. The foundation shall be capable of withstanding the maximum weight of the boiler and the amount of water it holds. When installing the base, you must first position it. After positioning, adjust to the same length of the two diagonals of the base, and then tighten all the fixing bolts. The installation of the base is carried out with reference to the reference line.

4, general precautions Be careful not to tilt and impact the boiler and accessories too much. No combustibles can be placed around the boiler. Do not use oil and water to smother the boiler. The boiler should normally be installed in a separate boiler room. The new gas-fired boiler room should not be connected to the house. The boiler room shall not be connected to Class A, Class B and Category C fire hazard rooms using flammable liquids. If connected to other production plants, the application firewall is separated.

5. The fire resistance grade and fire protection requirements of the boiler house building shall comply with the requirements of the Code for Fire Protection of Building Design and the Code for Fire Protection Design of High-rise Civil Buildings. The ground of the gas steam boiler room should be flat, non-flammable, no water accumulation, and the foundation load should meet the requirements. The power supply voltage of the gas steam boiler room should be stable to avoid causing the electrical components to burn out. If the voltage is unstable, it is recommended to install a voltage regulator. Ventilation equipment should be installed in the boiler room, and the boiler should be kept at room temperature below 50 °.

Introduction of fuel gas-fired boiler fuel gas-fired boiler Product Description: Fuel gas-fired boiler fuel but also refers to both gas boiler. Only boiler fuel called oil-fired boiler, gas boiler can only be called a gas boiler. If the configuration boiler fuel gas or dual fuel burners, then the boiler is oil or gas boiler. Fuel gas-fired boiler is a more general concept, fuel gas-fired boiler is divided into water boilers, 18tons fired hot water boiler install in bahrains, steam boilers and thermal oil boiler, according to their own use to select a different fuel gas-fired boiler time of purchase. Fuel gas-fired boiler is different from coal-fired boilers, which requires the use of a burner fuel is injected into the boiler furnace using a combustion chamber without the use of fire grate facilities. Because not produce fuel ash after burning fuel gas-fired boiler, fuel gas-fired boiler so without slagging facilities. Oil injected into the furnace, if the gas and air mixture within a certain range, or turned off, it is easy to explode. Therefore, fuel gas-fired boiler combustion required to adopt automation and control systems. Fuel gas boiler compact, small boiler and ventilation, water supply, control and auxiliary equipment are arranged on a distribution box, it may also be assembled and medium-sized factory. Advantages: the advantages of fuel gas-fired boiler: 1), high efficiency boilers. 2) simple structure. 3), supporting the use of simple auxiliary. 4), and the whole intelligent automatic control system with multiple levels of protection. 5) equipped with burners (blower) and a flue muffler system, reduce the noise of the boiler operation. 6), should be equipped with automatic dosing unit, the water treatment device. 7), with other monitoring and limiting device should be at least 24 hours to ensure that the boiler safe operation of unsupervised. 8), before starting the first boiler is purged before ignition function automatically. Boiler maintenance: (1) Dry regimen: the boiler furnace shutdown to discharge water, the inside completely remove the dirt, rinse, drying in the furnace with Weihuo (be careful not to fire), and a diameter of 10-30 mm in size massive quicklime installed sub-plate, placed in the drum, without contacting the metal with lime, quicklime weight, calculated to the drum 8 kilograms per cubic meter volume, then all manholes, hand holes pipe valve closed, checked every three months, such as lime ingredients like broken, i.e. the need to replace, should be re-run the boiler and the lime disk unloading. (2) Wet regimen: After Shutdown of the water discharge released, the internal completely remove the dirt, rinse, refill treated water to the full, the water was heated to 100 deg.] C oven, so that the water discharge gas outside of the furnace, then close all the valves, cold climates where moisture can not support the use of law, so as not to damage the boiler furnace water freezes. Structural features; fuel gas boiler is different from the coal-fired boiler, which requires the use of a burner fuel into the boiler furnace using a combustion chamber without the use of fire grate facilities. Because not produce fuel ash after burning fuel gas-fired boiler, fuel gas-fired boiler so without slagging facilities. If the hydrocarbon injected into the furnace with the air mixing within a certain range, or turned off, it is easy to explode. Therefore, fuel gas-fired boiler combustion required to adopt automation and control systems. Fuel gas boiler compact, small boiler and ventilation, water supply, control and auxiliary equipment are arranged on a chassis, the assembly may also be medium-sized factory. Now the main element and the pressure connection of the fuel gas boiler are as follows: 1, the main fire tube boiler pressure parts: the boiler shell, a tube sheet, furnace, smoke pipe; 2, the main pressure element water tube boiler: drum (drum), water wall boiler bank, serpentine tube header; 3, the main pressure connection element fuel gas boiler: the main welding, expansion may be part.

Anyang City Minshan Nonferrous Metal Co., Ltd. is a collection of urban mining, renewable resources, energy as one of the economic wisdom of cleaning companies, mainly non-ferrous metal extraction and processing work. Company to conserve energy, cleaner production for the purpose of this concept coincides with the fast boiler. Thus, when the company in the purchase of the product boiler, and fast boiler almost hit it off, by the party to provide a fast 6 tons of steam integrally condensing gas steam boiler (WNS6-1.25.Y.Q).

Boiler cleaning the necessity and significance of the boiler after a long run, the inevitable emergence of scale, corrosion problems, these problems are due to the generation of scale, so that the heat transfer deterioration, resulting in reduced efficacy boiler. It is difficult to achieve nominal evaporation; and since the heat transfer is deteriorated, such that the metal overheating, under pressure boiler, furnace tube bulge occurs even explode; poor thermal conductivity, so that the fuel consumption is increased, increased operating costs, boiler shortened life expectancy. Therefore, the boiler scale, should take the necessary cleaning methods. Of the boiler system operated at optimized state, it must be specialized chemicals treatment of boiler system water system: to remove scale, rust and anti-corrosion treatment: 1 chemical cleaning: adding a chemical cleaning agent to rust in the system , dirt, cleaning oil dispersion is discharged, reduced to clean metal surfaces; 2, routine maintenance: boiler scale inhibitor is added, to avoid rusting of metal, to prevent the crystalline precipitate calcium and magnesium ions. Boiler cleaning in two parts, part of convection boiler tubes, superheater tubes, air heaters, waterwall tubes scale, rust cleaning, i.e. water boiler water treatment, we used the final Li Jing Ling descaling operation, neutral cleaning technology cleaning operation, relatively low cost; cleaning of the part of the outer tube, i.e. the cleaning of the boiler furnace, we used high-pressure water jet cleaning technology, it is possible to achieve good results. 1, the cleaning operation may be neutral at neutral or weak alkalinity (pH 7-12) conditions, the water does not change the operation of the boiler a predetermined state index, do not stop cleaning, cleaning can reduce the loss caused by the stop, this is a the only signs of cleaning. 2, security theory and practice of running the boiler have proven non-erosive, washed acid-free cleaning under neutral conditions, the corrosion rate is less than the water washing of the corrosion rate of the metal, no corrosion damage to the metal. 3, non-toxic and pollution-free operation of the Spirit is a green cleaning products, boiler blowdown COD after its cleaning. BOD. The pH full compliance with national standards. 4, easy to use drugs added to the water supply can be, without a separate professionals, post operator can operate, it can be widely used. 5, a significant saving, the cleaning process in which water is the normal production water, unlike dispensing additional consumption pickling, passivation, and a large number of repeated washing of freshwater resources consumed. High pressure water jet cleaning technology uses water as the medium, so that the water system by special equipment to produce multi-beam, multi-angle, high-pressure water jets of different intensity. Internal cleaning object fouling, plugging, or be completely cut surface adhesion, crushed, pressed and washed in order to achieve complete cleaning. Whatever the fouling deposits, high pressure water jet cleaning device for cleaning, can be completely removed, which considerably metal color. It does not require chemicals, or corrosive flux, safety, and environmental protection. Boiler air preheater, waterwall, superheater, economizer heating surface and the like due to clogging of the exhaust gas temperature, boiler efficiency is lowered, increasing the wind electrical energy consumption; the fan will cause severe blockage afford pulling negative pressure oxygen furnace not enough, boiler forced outage. Using high pressure water jet technology, the cleaning effect is obvious. Equipment from high pressure water pump, water hoses, high pressure gun, special nozzle and other components. Cleaning process: water pressure via a high pressure pump to the 50 ~ 100Mpa, via line transferred to the system actuators work surface, forming a bundle of fine high-pressure water emitted from the nozzle with a high pressure water jet but powerful strike capability, which exit velocity up to 380m / s, the heating surface fouling rinse. The high pressure cleaning technology to clean, easy to adjust, cleaning equipment to be non-corrosive, non-polluting the environment, the effect is obvious characteristics, is an effective and a good way to save money and effort, especially suitable for solving air preheater clogging, severe coking furnace heating surface slagging problems. Generally reduce exhaust gas temperature of 4 to 12 degrees, the main improved reheat steam temperature of 0.5 to 5 degrees, to reduce electrical energy consumption for the wind, and early detection of creeping inflation, under scale corrosion risks, the unit safe and economic operation of very help.

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